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So, it’s not nice, it’s not correct, white or black, red green, we don’t know how to deal with it. And of course you know there’s all that subculture that uses it to make money, so you have all of that. We just don’t say the N-word in public anymore. I have a house in Savannah, Ga., I don’t see it. Mellencamp: We create the illusion that we are a nation of compassion and understanding and I’m in Philadelphia right now, walking down the street and I don’t see it. And that made a big impact on a 14-year-old John Mellencamp, and it has haunted me and perplexed me my entire life – how people cannot show any more understanding, any more unity.ĪP: Do you see the racial climate changing, especially with Obama’s success? It’s when we got offstage there was trouble. Mellencamp:The best way I can say it is when I was 14 years old, I was in a band … and this was 1967 and I was a 14-year-old kid and I was singing dual lead vocals (with) – I don’t mean to identify him like this, but he was a black kid – and he and I would sing songs by James Brown or the Righteous Brothers, and we would harmonize and we would dance together, and people just loved that kid onstage. I think that (Barack) Obama is definitely a hopeful light on the horizon, but will we ever enjoy the place that we once enjoyed? I don’t think it’s going to happen, simply because everything is changing so rapidly: Technologically it’s changing, the way that we do our stock market is crumbling, the two-party system doesn’t really work anymore … But you know what (chuckles)? I’m just a (expletive) guy in a rock band.ĪP: One of the songs “Jena,” is inspired by the Jena Six case. Mellencamp:I don’t believe they’ll ever go back to the way they were. There are enough songs on this record that reflect each one of those topics that I spoke about.ĪP: Are you hopeful things can turn around? Mellencamp:It reflects perfectly the mood of this country, economically, socially, racially, in every aspect. … So when I saw the nature of these songs, it just made perfect sense that he was the correct guy to work with these songs.ĪP: It’s being described as a dark album. Most producers that I worked with were from the technical point of view, but I had been knowing T Bone for about ten years, socially. ![]() Mellencamp: Well, this is the first time that I’ve really had a musical outside producer in my career. The veteran talked with The Associated Press via phone from his tour about his new music, America’s woes and navigating today’s tricky musical landscape. ![]() Mellencamp says he’s more interested in being an artist, not a jukebox. He’ll still trot out classics like “Jack & Diane” on tour, but you won’t hear all of the old favorites (Mellencamp admits to recently disappointing one of his wife’s friends by telling her “Cherry Bomb” won’t be on his set list this time around). These days, Mellencamp uses the phrase “ex-rock star” to describe his place: “I am trying to make the transition from rock star to songwriter in public,” he said.Īn odd statement, perhaps, since Mellencamp pens most of his music, including some of his biggest hits, from “Jack & Diane” to “Our Country.” But while those songs had Top 40 appeal, he readily admits that the songs off his new album, “Life Death Love and Freedom,” produced by Grammy-winning producer T Bone Burnett, are designed more for personal introspection than heavy radio spins. Although John Mellencamp was recently inducted into the Rock and Roll Hall of Fame, the veteran doesn’t consider himself a rocker – at least not anymore. In cases where porosity still remains present after the degassing process, porosity sealing can be accomplished through a process called metal impregnating. Alternatively, the presence of hydrogen can be measured by determining the density of a metal sample. There are various types of equipment that can measure the presence of hydrogen. Carbon monoxide is typically used for iron and steel. Chlorine, nitrogen, helium and argon are often used to degas non-ferrous metals. When the bubbles go up in the melt, they catch the dissolved hydrogen and bring it to the surface. Porosity often seriously deteriorates the mechanical properties of the metal.Īn efficient way of removing hydrogen from the melt is to bubble a dry, insoluble gas through the melt by purging or agitation. ![]() If the hydrogen concentration in the melt is too high, the resulting casting will be porous the hydrogen will exit the molten solution, leaving minuscule air pockets, as the metal cools and solidifies. It forms as a result of material reactions or from water vapor or machine lubricants. Hydrogen is a common contaminant for most cast metals. by chemical reaction in the cast material.by physical entrapment during the casting process or.Gases can form in metal castings in one of two ways: Most aluminium foundries use either electric resistance or gas heated crucible furnaces or reverberatory furnaces.ĭegassing is a process that may be required to reduce the amount of hydrogen present in a batch of molten metal. Bronze or brass foundries use crucible furnaces or induction furnaces. For example, an iron foundry (for cast iron) may use a cupola, induction furnace, or EAF, while a steel foundry will use an EAF or induction furnace. The majority of foundries specialize in a particular metal and have furnaces dedicated to these metals. The fuel used to reach these high temperatures can be electricity (as employed in electric arc furnaces) or coke. For high melting point alloys such as steel or nickel-based alloys, the furnace must be designed for temperatures over 1,600 ☌ (2,910 ☏). Electricity, propane, or natural gas are usually used to achieve these temperatures. For low temperature melting point alloys, such as zinc or tin, melting furnaces may reach around 500 ☌ (932 ☏). Furnaces must also be designed based on the fuel being used to produce the desired temperature. They are designed according to the type of metals that are to be melted. Furnaces in foundries can be any size, ranging from small ones used to melt precious metals to furnaces weighing several tons, designed to melt hundreds of pounds of scrap at one time. Reverberatory and crucible furnaces are common for producing aluminium, bronze, and brass castings.įurnace design is a complex process, and the design can be optimized based on multiple factors. For ferrous materials EAFs, cupolas, and induction furnaces are commonly used. Furnace choice is dependent on the alloy system quantities produced. Modern furnace types include electric arc furnaces (EAF), induction furnaces, cupolas, reverberatory, and crucible furnaces. ![]() Furnaces are refractory-lined vessels that contain the material to be melted and provide the energy to melt it. ![]() Several specialised furnaces are used to heat the metal. During the tap, final chemistry adjustments are made. Certain fluxes may be used to separate the metal from slag and/or dross and degassers are used to remove dissolved gas from metals that readily dissolve in gasses. Material is added during the melting process to bring the final chemistry within a specific range specified by industry and/or internal standards. Refining is done to remove harmful gases and elements from the molten metal to avoid casting defects. The process includes melting the charge, refining the melt, adjusting the melt chemistry and tapping into a transport vessel. Internal scrap consists of gates, risers, defective castings, and other extraneous metal oddments produced within the facility. External scrap is material from other forming processes such as punching, forging, or machining. Alloying elements are either pure forms of an alloying element, like electrolytic nickel, or alloys of limited composition, such as ferroalloys or master alloys. Virgin material refers to commercially pure forms of the primary metal used to form a particular alloy. Virgin material, external scrap, internal scrap, and alloying elements are used to charge the furnace. A metal die casting robot in an industrial foundry |